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| Torque
Converter Components |
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Shown above
is an exploded view of the torque converter internal components
used with a Th-700R4 (The unit used with a Th-2004R is essentially
the same). In this introduction there is a brief description of
the these individual components and how the relate to each other.
We get hundreds of calls a month from people very confused about
the torque converter clutch lock up function and why they need it
or don't need it.. They are being told by lots of sources they don't
need it, it's a big problem, it's prone to failure or it's too difficult
to manage correctly etc. We've even had a number of people tell
us that some sources state a locked up converter clutch will cause
overheating which is exactly opposite of what it does! There's a
lot of misinformation floating around and this whole web site section
was developed to help potential customers be better informed, then
they can make up their own minds.
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| #1
Engine Side Converter Cover |
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Seen here is
the transmission side view of the inside forward surface
of the torque converters engine side cover (component #1
above). The other (engine) side of this cover bolts to the engines
flexplate which is, of course, bolted to the engines crankshaft.
The red arrows show the surface which the carbon fiber friction
material on the clutch disc (#2) engages with whenever forced hydraulically
forward . Note: This cover is welded to the converter pump
section (#6) shown below. This weld is ran around the outer rim
where the two parts come together and overlap. When sections #1
(shown here) and #6 (shown below) are welded together they form
the complete outer converter shell you would normally see.
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#2 Engine side of the Clutch Disc |
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Pictured is
the engine side of the clutch disc with its Carbon fiber friction
material (three outside red arrows). The side of the disc
you are viewing faces the Converter Cover in the picture above,
with the friction material (three red arrows) riding on the surface
shown above (indicated by the four red arrows). The inside blue
arrow points to the turbine thrust spacer that maintains the correct
internal component spacing. The center of this turbine thrust spacer
is also the fluid feed point where converter clutch release fluid
enters the space between this clutch disc and the inside forward
converter cover (component #1). When this fluid moves the converter
clutch away from the engagement surface, the converter clutch is
disengaged.
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| #2
Transmission side of the Clutch Disc |
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Pictured here
is the transmission side (rear) view of the converters clutch
disc. Please note the centrally splined drive area ( blue
arrow). These inner splines engage with the outer spines of the
central drive hub of the turbine (#4) providing a direct
mechanical connection at all times from this clutch disc to
the turbine. The turbine below is mechanically connected to the
transmissions input shaft at all times thus providing a direct physical
connection from this clutch disc to the input shaft/drum assembly
via the turbine. Whatever the turbine is doing, this clutch disc
and the input shaft/drum are likewise doing. The thing to understand
here is; if the clutch disc is hydraulically forced against the
front cover, there is direct drive. If this disc is hydraulically
pushed away from the mating surface of the front cover, you have
a fluid coupling that is not direct drive. This is now a
normal fluid coupling converter.
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| #3
Wave Spring |
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This wave spring
(red arrow) always tries to push the clutch disc (#2) forward
to its engaged position. Whenever the engine is running, transmission
pump fluid is directed into the space between the converter engine
side cover and the front (engine side) of the clutch disc. This
fluid moves the disc away from it's spring applied (engaged) position.
This fluid is fed between the converter front cover and the disc
as soon as the engine starts. Fluid automatically feeds between
the disc and the converter front cover and pushes this disc away
from the engaged position. In order for the disc to go to it's engaged
position, hydraulic fluid must be intentionally fed to the back
side of the disc and this fluid will move it
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| #4
Turbine-Engine Side |
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(this side faces
towards the engine)
The blue
arrow shows the central splines where the transmissions input
shaft is connected to this turbine. The turbine is the torque
input component (drive) from the torque converter to the
transmissions input shaft. The turbine is driven by a hydraulic
interaction between itself and the torque converters centrifugal
pump, component #6.
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| #4
Turbine- Transmission side |
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This is a view
of the same turbine as shown above but this view is the side that
faces the rear or transmission. Shown are the turbine blades that
fluid is forcefully thrown at by the converters centrifugal pump,
component #6 below. The force of this fluid hitting the
turbine vanes causes it to rotate, thus causing the transmissions
input shaft (also known as the turbine shaft) to rotate, because
they are splined together at the center of the turbine (blue arrow).
This is the driving component of the converter. It provides
a direct mechanical connection to the transmissions input shaft/drum
assembly. This mechanical connection is always engaged whether in
the torque converter clutch is in direct drive (locked up) or standard
fluid coupling mode!
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| #5
Stator and Sprag Assembly |
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This is the
stator and sprag assembly which is located between the converters
pump (#6) and the turbine (#4). The stator is mounted on a one way
roller clutch (sometimes called a sprag) which prevents the stator
from rotating in a counterclockwise direction. The function of the
stator is to redirect the fluid returning to the center of the turbine.
This redirected fluid is done in such a manner as to assist the
engine in turning the converter pump. Thereby multiplying torque.
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| #6
Converter pump |
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This is the
converters centrifugal pump which is driven directly by the vehicles
engine. It's filled completely with transmission fluid when in operation.
As it is spun by the engine, the fluid contained inside is centrifically
thrown to the outer rim, where it is directed at the turbine blades
(#4) above. The force of this fluid hitting the turbine blades causes
the turbine to turn which drives the input shaft. This provides
a fluid coupling for a smooth conversion of power (torque) between
the engine and the mechanical components of the transmission when
the converter is in normal (converter clutch unlocked) operation.
The front hub which goes into the transmission, drives the transmissions
internal hydraulic pump rotor at engine speed.
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